Problem statement - To reduce the throughput time of the product and optimal manpower requirement for running mix model.

Solution - Using techniques like VSM, MUDA analysis, Work measurements and line balancing, we reduced throughput time by 21%, reduction in operation and motion loss by 8% in AsIs condition, increased resource utilization by 23%

Problem statement - To maintain minimum manpower density on Gemba and supply chain integration with mix model scenario.

Solution - Detail mapping of product-process matrix along with implementation of 2 bin system, visual Kanban and clear working instruction to shop floor associates helped achieved increase in production capacity by 17 %, manpower utilization by 23%, conversion cost reduction by 9%

Problem statement - To maintain minimum manpower density on Gemba and supply chain integration with mix model scenario.

Solution - Detail mapping of product-process matrix along with implementation of 2 bin system, visual Kanban and clear working instruction to shop floor associates helped achieved increase in production capacity by 17 %, manpower utilization by 23%, conversion cost reduction by 9%

Problem statement - Multiple handling of SKU

Solution -